Production Strength-Longtech Consumer Electronics

Production Strength

Longtech smart control has advanced flexible manufacturing and automated manufacturing capabilities. It introduces MES management system and automated production lines to effectively improve production flexibility, ensure product quality and achieve Lean manufacturing.

4＋industrial park

Four major industrial parks with large-scale and automated production lines to ensure production capacity, with an annual output of 2300w+

40+25

40 SMT production lines and 25 DIP vehicle production lines, including advanced fully automated production equipment such as YAMAHA and Desen

Jira+MES

4 review links, Lean manufacturing management, traceability, digitalization and visualization

Technical Team

Ensure efficient production and reliable product quality

Device Group

Responsible for equipment upgrading and renovation, production line installation, and production equipment operation assurance. Timely exception handling to improve product yield

Fixture Group

The evaluation, design, and production of testing fixtures, furnace passing fixtures, and tooling fixtures for all products do not require outsourcing, with fast response speed and high accuracy

NPI Group

New product project management system and preliminary DFX review. Assessment of working hours/production capacity, optimization of SOP for trial production process

Automation Group

Self developed and produced testing fixtures, systems, and visual software, responsible for managing spare parts, inventory, and vulnerable parts for non-standard equipment

Partially self-developed;

Improving Equipment

By improving the spot welding process of the automatic soldering machine, each solder joint can be assigned independent parameters, especially for thermal sensitive devices and pin dense devices, which have outstanding advantages, avoiding the drawbacks of wave soldering group welding and eliminating the dependence on soldering iron personnel.

Lean Manufacturing

Jira+MES+amoeba, realizing Lean manufacturing management

Production management

Visual automatic production scheduling to meet diverse production needs

Material management

Barcode and QR code enable traceability of raw materials and finished products

Quality control

Real time control of quality inspection process to reduce defect rate

Device management

Optimize equipment operation efficiency and carry out Predictive maintenance